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Before to start with a Lean Strategy you have to understand what is lean.
Once you did it, you can follow this six steps.
1º – Resolve as much as possible the quality issues, as well as wasted time and other problems that produce instability in the flow.
2º – Make possible that parts flow as fast as possible with U shape cells, avoiding process variations.
3º – Process must be standardized as much as possible and stabilized along the different processes.
4º – Start using pull, don´t withdraw material till you get a demand from next process.
5º – Try to reduce production batches, increasing the deliveries and leveling the internal demand.
6º – Do Kaizen every day to improve the process.
Is not easy and need a lot of work,
but is possible.
I did many times with fantastic results.
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